Shaping Extruder

FoodPilot

Type: Clextral BC 45

Extruder:

  • with high moisture extrusion module
  • with co-extrusie module and crimper cutter

Technical Specifications

• The device is a co-rotating twin-screw extruder

• The extruder consists out of 5 modules of 200 mm

• 1st module: supply opening, cooling circuit

• 2nd to 5th module: heating, cooling circuit

• The diameter of the screw is 55 mm and the screw speed is adjustable between 0 and 612 rpm

• The unit is equipped with an additional closed module with heating

• Each module is equipped with an inlet for liquid injection

• There is also the possibility of steam injection into one of the modules

• The unit is equipped with the ability to carry out co-extrusion (co-extrusion mold, premix with injection system, conveyor belt crimper and cutter)

• The screw elements are interchangeable and include positive and negative conveying elements and kneading elements

• The mold consists of a die plate with 8 circular openings, individually closable

• There are different insert shapes with different diameters available

• The cutter is a rotating plate with 2 or 4-way blades

• The operating temperature is adjustable between 50 and 200 °C

• A High Moisture Extrusion unit can be connected to the exit of the extruder, consisting of 8 cooling modules.

Scope

• Design technique for starch, protein, and fat rich foods

• Possibility to produce high moisture extrudates for the production of e.g. meat analogues.

Setting for dry extrusion

Food Pilot

Setting for wet extrusion

Food Pilot

Setting co-extrusion and crimper cutter

Food Pilot

See also

Heating and cooling | Drying and evaporation

Vacuum drying oven

Food Pilot
Drying and heating of products, whether under vacuum or not
Mixing, blending and homogenising

Sonicator

Food Pilot
Solubilisation of difficult to dissolve ingredients